MDO_P1P44F-010: Operator Manual

1. Informations

1.1 Release

Document Release	Description	Data

Document:	mdo_p1p44f-010
Description:	p1p44f-010 Operator Guide
Editor:	Michele Sandri
Approver	Gabriele Bazzi
Link:	https://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p44/p1p44f-010/mdo_p1p44f-010
Language:	English

01	New Manual	27/08/2019

1.1.1 Specifications/Copyright

The copyright of this manual is reserved. No part of this document can be copied or reproduced in any form without the prior written permission of the QEM.

QEM has no assurances or guarantees on the content and specifically disclaims any liability inherent in the guarantees of eligibility for any particular purpose. The information in this document is subject to change without notice. QEM does not take any responsibility for any errors that may appear in this document.

Trademarks:

QEM® is a registered trademark.

2. General features

2.1 Description

The J1-P44-FB20 innstrument with the P1P44F-010 software, it's suitable for automating a machine type: “cutter for stone processing”.

2.2 Workings

single cut
tile cutting
tilt cut ¹⁾
profiling
drawing profiles with Mini Cad inside
profile drawings with Cad on PC and importing on the instrument with “ Profile Importer 8” program with USB or LAN key
table flattening

¹⁾ with parameters, you can define whether the inclined cut will be done with the tilt of the beam, or with the tilt of the disk

2.3 Options

the W table can be motorized or manual
the H-axis may or may not be there, if present it can be manual or motorized or only mechanical (without encoder)

2.4 Features

The axes can be controlled with:
- normal positioning
- with the conclusion of the positioning with “pulse technique”, which allows you to achieve greater accuracy, if mechanical inertia tended to make the positioning wrong.
  If due to the mechanics and type of inverter, the final part of the positioning was incorrect, the tool to overcome this problem, provides this functionality.
  Typically, it is used on the Table or W-axis, on which very different weights can be loaded between them…causing a NOT constant space of inertia .

Bridge lifting alarm: If the Z-axis were to happen, pressing down would lift the bridge, the limit switch installed on the bridge and connected to the I67 input will activate the alarm.

Manage of X Y Z + W (Table rotation) axes + H (disk tilt).

The H encoder is connected to the J1-P44-FB20 instrument, while the X Y Z-W encoders are connected to the RMC1S modules

Errors in the mechanics of the W and H axes can be corrected by providing no.8 linearization sectors.

There is a table in which you can set the maximum diameter and turns of the cutting disk.

Measuring and displaying the current of the cutting disc; the maximum current setting is allowed.

2.5 Executable working

Multiple Cut	Tile Cut	Tilted cut
Profiling	Flattening

3. Hardware

J1-P44-FB20


	J1-P44-Fx:Installation and Maintenance Manual

RMC-1SC01E1/DP1/24Vdc


	RMC-1SC01:Installation and Maintenance Manual

3.1 Function and LED keys

Key	Icon	Function	Led	Key	Icon	Function	Led
F1		Start Cycle	-	F4		Semi-automatic = ON	Active semi-automatic
F2		Stop Cycle	-	F5		Alarm = ON	Alarm
F3		Restart	-	F6		Exit	-
- - - -	- - - -	- - - -	- - - -	- - - -	- - - -	- - - -	- - - -

3.2 Symbols and keys

Key	Description	———————–	Top bar symbols	Description
	Press to confirm			In initialization
	Selection			Emergency
	Previous page			Manual
	Next page			Homing active
	Reserved area			Semi-automatic
	Open file from USB			Automatic - cycle OFF
	Save			Automatic - cycle ON
	Working preview			Calibration mode
				Protected/Unprotected Setup
	The yellow data is editable

3.3 Startup

START		The instrument waiting the input to be activated “activated auxiliaries”¹⁾ to automatically go to the next page Important: pressing the button you can navigate the HMI, with the *machine stationary*

HOMING		OR F6 for exit

MAIN MENU

¹⁾ These are the 24 Volt dc power supplies of the RMC1S modules, limit switches, encoders, relays, etc.

4. Main menu

F6

5. Homing

	ALWAYS homing before moving to the MANUAL page. If homing is missing, it affects the functionality of the machine.

	Axis enabled for homing procedure		Homing OK
	Axis not enabled for homing procedure		Homing not OK
	Delta error compared to previous homing

5.1 Homing procedure

Activate the MANUAL
Check that there are no ALARMS
Select the axes to homing
Press START (I10) or F1
If the Homings procedure was successful, the green led is turned on
If an error occurred during the Homing process, the red is turned on
Verify that the error delta (number that appears next to each axis) is = 0 (about)

5.2 Error Delta

This data indicates the Error Delta compared to previous homing, with this value you can easily check if an encoder is good or is broken.

Procedure:

Execute an homing ¹⁾
Move the axis in manual, numerous times forward and backward
Then, without turning off the machine, re-execute the homing
The second homing will make it take on an “important” meaning to this number: will show us how much is the offset of the count compared to the actual physical position of the machine
If the encoder counts well, this offset must be = 0
Then, in practice, this number probably won't always be just = 0 due to the tolerance of limit switch used to do homing
Repeating the homing several times, you will be able to realize if the number shows a faulty encoder, or an error given by the tolerance of the limit switch
A small error not always repetitive, evidence the tolerance of the limit switch
A big error, it will show clearly, a problem to the encoder

¹⁾ The first time you execute an homing (after the instrument is turned on), this number doesn't have a utility

6. Machine datas

MAIN MENU

DISK DIAMETER AND RPM
Setting Minimum location Z	Automatic setting Minimum location Z	SECURITY QUOTE setting
Disk RPM	Disk diameter	Diameter and RPM setting
Current Disk Absorption	AL : Maximum current setting WR : Early warning threshold setting	Disk thickness setting
Out-of-clutter position	Parking position	Tool change position
Disk diameter	Marble	Granite
Automatic RPMs based on disk diameter - Setting an RPM Override

7. Bottom bar

	: Active Stateflow Alarm : Off Stateflow Alarm
	: EV water deactivates : EV active water
SPINDLE RPM		Ø : Current diameter RPM : Set the desired rounds MIN RPM : Minimum setable value MAX RPM : Maximum setable value
99999 A	Instantaneous absorption of spindle current.	If the WRN symbol appears above the current absorption indication, it means that the pre-alarm threshold has been exceeded.
	: EV laser disables : EV laser active

8. Manual/Semi-Automatic

F6

Out-of-clutter position

Parking position

Tool change position


TARGET POSITION SET	- ABSOLUTE TARGET POSITION - INCREMENTAL TARGET POSITION - 0 TARGET POSITION	Reset Relative Position
		Disk Compensation OFF ON
		Minimum Z Position Z Minimum Position Self-Learning

	X positions self-learning	X START Cut Position	X END Cut position
	Single Pass	Greek cutting	Cut Depth
Set dati del taglio a greca (max 10) 01		% Reducing the speed of the first cut
		Forward lowered (X+)	Backward lowered (X-)
Last Cut Direction		Last lowered depth	% Reducing the speed of the last cut

8.1 Semi-Automatic Execution

Check that you are in manual
F4 →
external START key (I10) or F1
the axis reaches the set dimension or single-cut is executed.

9. Reset axes

The reset axes function reset RELATIVE quotas

Check you're in manual mode

X - : hold to reset the X-axis count
Y - : hold to reset the Y-axis count
Z - : hold to reset the Z-axis count
F6 - Exit from the page

10. Restart working

The restart function restarts the loaded working from the beginning

Check that you're in manual mode
Check that you're on one of the work pages

F3	in case of cutting slabs
	in case of profiling

OK - : press to confirm the restart and exit the page
F6 - Exit from the page without confirmation

11. Muliple Cuts/Automatic

F6

11.0.1 Without table rotation

1 Current positions and axis target dimensions
2 Current work step
3 Size of the cut (Y)
4 Number of cuts to be execute
5 Pieces counter
6 Cuts list scroll (1-10)
7 Working parameters
8 Cutting Depth (Z)

11.0.2 With table rotation

11.0.3 Axes parameters

WITHOUT TABLE ROTATION	WITH TABLE ROTATION
Self-learning positions X1 + X2 = Table (W) to 0°…..X3 + X4 = Table (W) to 90° N.B. the disc must exit the slab before learning the X1 - X2 dimensions or X3 - X4 dimensions.

Self-learning position Y2 = Start position with Table (W) to 90°
	Start of cut X		End of cut X
W
Quick Move the Table		Immediate position : 0° Immediate position : 90° Immediate position set

Input data set 0 ~ 10	Last Cut Direction
	Forward lowered (X+)		Backward lowered (X-)
	Last Cut Depth		% Reducing last cut speed
First cut % Reducing first cut speed Position of first increment of passes cut.
Advance Space before FC software X when Z begins the lowered

11.0.4 Working parameters


Y DIRECTION	POSITIVE The piece thickness is made with Y that increment	NEGATIVE The piece thickness is made with Y that decrements
CUT DIRECTION	X+ Forward only	BILATERAL to greek
CUT TYPE	SINGLE one pass	TO LOWERED multi-pass
Z LIFT	Z lift when X is in the FORWARD POSITION	X and Z come out TOGETHER from the slab
END CYCLE	The axes STOPPED when the cycle is end	The disk goes to PARKING at the end of the cycle
XY	X and Y axes in parking one after another	X and Y axes in the parking lot at the same time
ROTATION	WITHOUT TABLE ROTATION	WITH TABLE ROTATION

12. Tilted Cuts/Automatic

F6

*H axis without ENCODER*
		1 Current positions and axis target dimensions 2 Current work step 3 Size of the cut (Y) 4 Number of cuts to be execute 5 Pieces counter 6 Cuts list scroll (1-10) 7 Working parameters 8 Cutting Depth (Z) 9 Settable cut angle (I)
	Axes parameters - see Multiple Cuts

*H axis with ENCODER*
		1 Current positions and axis target dimensions 2 Current work step 3 Size of the cut (Y) 4 Number of cuts to be execute 5 Pieces counter 6 Cuts list scroll (1-10) 7 Working parameters 8 Cutting Depth (Z) 9 Settable cut angle (I)
	Axes parameters - see Multiple Cuts

12.0.1 Working parameters


Y DIRECTION	POSITIVE The piece thickness is made with Y that increment	NEGATIVE The piece thickness is made with Y that decrements
CUT DIRECTION	X+ Forward only	BILATERAL to greek
WIDTH TYPE	90° thickness compared to the cut	PARALLEL thickness to the surface of the plate
DEPTH TYPE	Depth = along the disk	Depthà = 90° relative to the surface of the plate
END CYCLE	The axes STOPPED when the cycle is end	The disk goes to PARKING at the end of the cycle
XY	X and Y axes in parking one after another	X and Y axes in the parking lot at the same time

13. Flattening

F6

1 Current positions and axis target dimensions
2 Current work step
3 Surface and step width
4 Increment and depth of the cut
5 Parking at the end of working

13.0.1 Working parameters

Y width	Total width of the part to be flattened.
Y step	The value of the pitch that covers the Y axis after each cut.
Z depth	Cut Depth. Used if lowered cut is set.
Z step	The value of the step that covers the Z axis with each pass. Used if lowered cut is set.

13.0.2 Axes parameters


		Self-learning positions X1 + X2 = Software limit switch of cutting N.B. the disc must exit the slab before learning the X1 - X2 dimensions

13.0.3 Working parameters

CUT TYPE	SINGLE one pass	TO LOWERED multi-pass
CUT DIRECTION	X+ Forward only	BILATERAL to greek
Y DIRECTION	POSITIVE The move of Y takes place in the positive direction	NEGATIVE The move of Y takes place in the negative direction
END CYCLE	The axes STOPPED when the cycle is end	The disk goes to PARKING at the end of the cycle

14. Programming and executing profiles

F6




		RUN

14.1 Program list filtering

Using the program list filter you can quickly view the desired program, without scrolling through the entire list. The system has two types of filtering that can be combined together:

Program Description Filter
Program Type Filter

What's a “Program type” :

Type	Description
0	Show all programs
1	Show profiling programs only
2	Show milling programs only Not enabled in this version
3	Show cutting polygons programs only Not enabled in this version

14.2 Profiles

F6

14.2.1 Profiles - CAD


	Repeat Shape	Mirror Shape	Z0 = origin Y Coordinate = 0
	Zoom in	Zoom out		Fit to screen
000		Scroll to choose the stroke you want
	Add a stroke	Insert a stroke		Delete a stroke	Stroke properties


Stroke types
	Absolute final coordinates are absolute relative to the origin					Incremental final coordinates are relative to the end of the previous stroke
- -	- -	- -	- -	- -	- -	- -	- -	- -

LINE		Insert final coordinates
TANGENT LINE		Insert Y coordinate
		Insert Z coordinate
		Insert L = length
ARC WITH RADIUS		Enter the end coordinates and radius MINIMUM it's the least radius possible
		clockwise
		anticlockwise
		Choosing the direction of the curve clockwise OR anticlockwise short arc OR long arc The program shows the lowest possible radius value
ARC FOR 3 POINTS		Insert the coordinates of the endpoint and midpoint
TANGENT ARC		Insert the coordinates of the endpoint
TRANSFER		Stroke movement without cuts. Enter end point coordinates
		The software automatically corrects the undercut set.

14.2.2 Profiles - parameters

Size of the solid. As an option, you can enter the size of the solid. This will be grayed out in the CAD pages of working preview.	Over Material on the profile		Cutting direction only to X+ Bilateral cut	Y-axis increment direction
Distribution of cuts	Strategy type	Disk thickness	Preview cuts
Distribution of cuts	Distribution along the profile	Distribution along the Y-axis ON: Guaranteed cut on important points		Distribution along the Y-axis OFF: notable points are not processed
Working repetition	NP = Number of repetitions SP = Space between repetitions

15. Execution

15.1 Program execution

F6

		Choose and select the program to preview
		RUN

15.1.1 Profile execution

1 Current positions and axis target dimensions
2 Running shape
3 Working parameters
4 Preview of the drawn shape

15.1.2 Axis parameters


	Self-learning of X1 + X2 positions = Software limit switch of cutting

	Input lowered data set 0 ~ 10	Last cut direction
	Forward lowered (X+)		Backward lowered (X-)
	Last Cut Depth		% Reducing last cut speed
First Cut % Reducing first cut speed
Advance Space before FC software X when Z begins the lowered

15.1.3 Working parameters

CUT TYPE	SINGLE one pass	TO LOWERED multi-pass
END CYCLE	The axes STOPPED when the cycle is end	The disk goes to PARKING at the end of the cycle
	The following symbols are view-only They are programmed in the appropriate parameter pages.
Y DIRECTION	POSITIVE The next cut is done with Y that increments	NEGATIVE The next cut is made with Y that decrements
CUT DIRECTION	X+ Forward only	BILATERAL to greek
STRATEGY	CUTS ALONG THE PROFILE	CUTS ALONG Y - Notable ON	CUTS ALONG Y - Notable OFF

At the push of the START CYCLE key, the machine starts with the working set.

16. Alarms

Clear all alarms

The alarms block all machine operations.

Alarm	Cause	Solution
Emergency	Stop for emergency switch	-
Y axis limit switch FW	The Y-axis has encountered the forward limit switch	-
Backward limit switch Y-axis	The Y-axis has encountered the backrward limit switch	-
Up limit switch Z-axis	The Z-axis has encountered the up limit switch	-
Down limit switch Z-axis	The Z-axis has encountered the down limit switch	-
Forward limit switch X-axis	The X-axis has encountered the forward limit switch	-
Backward limit switch X-axis	The X-axis has encountered the backrward limit switch	-
Forward limit switch H-axis	The H-axis has encountered the forward limit switch	-
Backward limit switch H-axis	The H-axis has encountered the backrward limit switch	-
Disk not rotating	Il disco deve essere in movimento durante il ciclo automatico	-
Mancanza pressione acqua	Mancanza acqua di raffreddamento	Controllare il flussostato
Overcurrent motore lama	L'assorbimento del motore del disco è oltre la soglia di allarme	-
Mancanza pressione olio	Mancanza pressione nel circuito di lubrificazione	Controllare il pressostato dell'olio
Anomalia encoder X	Mancata rilevazione conteggio	Controllare la bontà dell'encoder
Anomalia encoder Y
Anomalia encoder Z
Anomalia encoder W
Anomalia encoder H
Scatto di un termico	Un termico dei drive è scattato	-
Fault inverters	Fault di uno degli inverter degli assi	-
Fault driver mandrino	Fault dell'inverter del mandrino	-
Primo modulo RMC1S disconnesso	Il modulo remoto non comunica	Controllare i settaggi e il cavo di comunicazione
Modulo RMC2S disconnesso	Il modulo remoto non comunica	Controllare i settaggi e il cavo di comunicazione
Asse X fuori tolleranza	Posizionamento concluso fuori tolleranza	Controllare i parametri dell'asse
Asse Y fuori tolleranza
Asse Z fuori tolleranza
Asse W fuori tolleranza
Asse H fuori tolleranza
Barriere interrotte	Le barriere di protezione perimetrale sono state aperte	-
Mancanza pressione aria	Mancanza pressione nel circuito dell'aria	Controllare il pressostato dell'aria
Attesa attivazione ausiliari…	Ingressi ausiliari non attivi. Comunicazione interrotta con il 2° modulo RMC1S all'ingresso I62.	Attivare gli ingressi ausiliari. Controllare la comunicazione con il 2° modulo RMC1S.
Mancanza ausiliari	Gli ausiliari della macchina sono caduti	-
Anomalia degli inverter	Gli inverter presentano un errore non resettabile	Contattare il produttore dell'inverter
Ponte sollevato	Segnala che il ponte si è sollevato ed è intervento il fine corsa dell'ingresso I67.	Resettare l'allarme e riportare in manuale il ponte sui binari

16.1 Storico allarmi

per cancellare lo storico allarmi

16.2 Messaggi

I messaggi non bloccano le operazioni della macchina.

Messaggio	Causa	Soluzione
ATTENDERE…	Si stanno processando dei dati	-
ERRORE PERCORSO	Errore nel calcolo del percorso assi.	L'utensile è troppo largo
LAMA INCLINATA	L'inclinazione disco non è compatibile con la lavorazione in corso	Correggere l'inclinazione
X OVER MAX LIMIT	La quota target dell'asse è oltre il finecorsa massimo	-
Y OVER MAX LIMIT		-
Z OVER MAX LIMIT		-
X OVER MIN LIMIT	La quota target dell'asse è oltre il finecorsa minimo	-
Y OVER MIN LIMIT		-
Z OVER MIN LIMIT		-
LAVORO CONCLUSO	Il ciclo automatico è terminato con successo	-
X FUORI POSIZIONE	La posizione di X non è corretta	La posizione di X è dentro i finecors software di taglio
ESEGUIRE HOMING	L'Homing non è stato eseguito	Eseguire la procedura
GEOMETRIA VUOTA	Si tenta di aprire una geometria inesistente	-
ATTESA START…	La lavorazione attende il comando di START	-
ERRORE COMPENSAZIONE	Errore nel calcolo della compensazione disco	Controllare il disegno della sagoma
ACCENDERE L'UTENSILE	Avviare il disco per iniziare il ciclo	-
Y OLTRE QUOTA MAX/MIN	I dati di lavorazione richiedono un movimento di Y oltre i limiti software	-
PONTE SOLLEVATO	Il ponte è sollevato	Vedi descrizione segnalazione Allarmi

17. Diagnostica

F6

	PASSWORD:462
		I/O
			INGRESSI	USCITE
			CONTEGGI	USCITE ANALOGICHE
			INGRESSI ANALOGICI	COMUNICAZIONE CON I MODULI RMC1S

17.1 CPU DATA

Fw name : codice firmware e relativo checksum
Task time : tempo medio del ciclo CPU
Maximum Time e Minimum Time limiti registrati
CPU time : tempo totale della CPU nello stato di RUN (hh:mm)

17.2 Ingressi digitali

INGRESSI		Stato degli ingressi digitali = OFF = ON
		Pagina precedente
		Pagina successiva

17.3 Uscite digitali

USCITE		Stato delle uscite digitali = OFF = ON
		Pagina precedente
		Pagina successiva
		Premere per passare alla modalità di forzatura uscite Premere sull'uscita che si intende attivare.

17.4 Conteggi encoder

CONTEGGI

Posizione assi

Stato dei canali encoder

= OFF

= ON

17.5 Uscite analogiche

USCITE AN.

Voltaggio uscite analogiche

17.6 Ingressi analogici

INGRESSI AN.

Lettura ingressi analogici

17.7 Comunicazione con i moduli RMC1S

CANBUS

Stato della comunicazione con i moduli RMC1S.

18. Assistance

Request for assistance

For supplying you fast service, at the lowest cost, we need your support.


Follow all instructions provided in the MIMAT manual	If the problem remains, fill out the “Request Form for assistance” on the page Contacts at www.qem.it site. Our technicians will get elements essential for the understanding of your problem.

Repair

To provide you with an efficient service, please read and adhere to the instructions given here

Shipping

It is recommended to pack the instrument with materials that are able to cushion any falls.


Use the original package: it must protect the instrument during transport.	Attach: 1. A description of the anomaly; 2. A part of the electric scheme where the equipment is inserted 3. The planning of the equipment (set up, quotas of job, parameters…). 4. Request a quote for repair; if not required, the cost will be calculated in the final balance.	A full description of the problem, will help identify and resolve your problems fast. A careful packaging will avoid further inconveniences.